Manufacturing Process of Drinks
The Techno Nara Factory was completed in December 1999 as a cutting-edge fully automated factory based on rigorous GMP standards.
- (20mL,30mL,45mL,50mL) bottles Production flow chart
- (70mL,100mL) bottles Production flow chart
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- Measuring weight
- Preparation
500Ｌor1500L Jacketed preparation tank:
Dissolving condition:
Ex)raw materials→80℃・20～30min Heating and mixing. Around 70℃ Add Vitamins，flavors and mixing 10 min. Fill up to 500L or 1500L(around 40℃)
- Sterilization
Shell & tube type Heat exchanger
Sterilization condition:
Ex)85℃・30sec
- Bottle rinsing
Final rinse water
Temperature: 80℃
Filtration: 150Mesh
- Filling / capping
Speed: 150or180B.P.M
Volume: 20mL, 30mL, 45mL, 50mL
Cap closing: cap screw depth・opening torque/Nitrogen Substitution rate
- Visual inspection
Defective caps(shallowed screw depth.scratch), Volume, foreign material, Scratched bottles, Visual inspection by human
- Post sterilization(pasteurizer)
Heated Water shower type method
Temperature: ex)85℃
Passage time: around 30min
- Labeling(keeping intermediate products)
Coated adhesive label or glue label/Manufacturing Number Exp. date(heat transfer printing: inked ribbon)
Check the seal by a camera
- Packing
Packing by the machine automatically(1-3bottles/1box and 10bottles/1box)
- Sealing Manufacturing number and exp.date/ checking the weight
Sealing the Manufacturing Number and Exp. date
Sealing by ink-jet printer or Laser Marker/checking the weight
- Final packing
Ex)Packing 1box×6 (with bottom pad）by manual
Sealing Manufacturing Number and Exp. date
- Storage/Shipment judgement
Certification of analysis(ex.Brix, pH, appearance, standard plate count[coliform group], Eumycetes: cultivating 7days)
- Shipping
Pipe line
Production line
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500Ｌor1500L Jacketed preparation tank:
Shell & tube type Heat exchanger
Final rinse water
Speed: 150or180B.P.M
Defective caps(shallowed screw depth.scratch), Volume, foreign material, Scratched bottles, Visual inspection by human
Heated Water shower type method
Coated adhesive label or glue label/Manufacturing Number Exp. date(heat transfer printing: inked ribbon)
Packing by the machine automatically(1-3bottles/1box and 10bottles/1box) 
Sealing the Manufacturing Number and Exp. date
Ex)Packing 1box×6 (with bottom pad）by manual
Certification of analysis(ex.Brix, pH, appearance, standard plate count[coliform group], Eumycetes: cultivating 7days)
